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Subject: INSPECTION
Date: Thu, 5 May 2005 09:15:25 +0200
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=EF=BB=BF<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">
<HTML><HEAD><TITLE>INSPECTION</TITLE>
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<TABLE class=3DHEADER>
  <TBODY>
  <TR>
    <TD class=3DLABEL>SERVICE MANUAL</TD>
    <TD class=3DLABEL id=3DtxtVIN></TD></TR>
  <TR>
    <TD colSpan=3D2><SPAN class=3DAPPLY>&nbsp;&nbsp;Applies to: =
</SPAN><SPAN=20
      class=3DVEHICLE =
id=3DtxtVehicle><B>Sonata</B>&nbsp;1995-1997</SPAN></TD></TR>
  <TR>
    <TD class=3DLABEL colSpan=3D2>GROUP</TD></TR>
  <TR>
    <TD class=3DGROUP id=3DtxtServcat>Engine Mechanical System</TD>
    <TD class=3DGROUP id=3DtxtServcatqual>Main Moving=20
System</TD></TR></TBODY></TABLE></DIV>
<FORM id=3DPageData name=3DPageData><INPUT id=3Dmembers type=3Dhidden=20
name=3Dmembers><INPUT id=3Dcontext type=3Dhidden=20
value=3Did=3D394873822|lmodelid=3D3|lmodelyr=3D1997 =
name=3Dcontext><INPUT id=3Dfindhref=20
type=3Dhidden value=3Dlookup.asp? name=3Dfindhref></FORM>=EF=BB=BF
<DIV class=3Dxml></DIV>
<DIV class=3DHDS2></DIV>
<DIV class=3DSERVINFOTYPE>
<DIV class=3DSERVINFO>
<DIV class=3DSERVTITLE>INSPECTION&nbsp; </DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Crankshaft</DIV>
<OL class=3DS1>
  <LI type=3D1 value=3D1>Check the crankshaft journals and pins for =
damage, uneven=20
  wear and cracks. Also check oil holes for clogging. Correct or replace =
any=20
  defective part.
  <P class=3DS1BLOCK></P>
  <DIV class=3DGRAPHIC><IMG title=3D"Click for zoom window"=20
  onclick=3Djavascript:Zoom_click()=20
  src=3D"http://www.hmaservice.com/xml/graphics/y2/y20-060a1.gif"> =
</DIV></LI></OL>
<OL class=3DS1>
  <LI type=3D1 value=3D2>Inspect out-of-roundness and taper of =
crankshaft journal=20
  and pin.
  <P class=3DS1BLOCK></P>
  <DIV class=3DSPEC>
  <TABLE class=3DSPECCLASS>
    <COLGROUP>
    <COL width=3D"50%">
    <COL width=3D"50%"></COLGROUP>
    <TBODY>
    <TR>
      <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
    <TR>
      <TD COLWIDTH=3D"50%">Crankshaft journal O.D</TD>
      <TD COLWIDTH=3D"50%"><SPAN class=3D57>57<SPAN =
class=3DMEASURE.AFTER> mm</SPAN>=20
        (</SPAN> <SPAN class=3D2.24>2.24<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
        </SPAN></TD></TR>
    <TR>
      <TD COLWIDTH=3D"50%">Crankshaft pin O.D</TD>
      <TD COLWIDTH=3D"50%"><SPAN class=3D45>45<SPAN =
class=3DMEASURE.AFTER> mm</SPAN>=20
        (</SPAN> <SPAN class=3D1.77>1.77<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
        </SPAN></TD></TR></TBODY></TABLE></DIV></LI></OL></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Main Bearings and Connecting Rod Bearings</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>Visually inspect each bearing for peeling, melt, =
seizure and=20
improper contact. Replace the defective bearings.</DIV>
<P></P></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Oil Clearance Measurement</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>To check the oil clearance, measure outside diameter =
of the=20
crankshaft journal and the crank pin and inside diameter of the bearing. =
The=20
clearance measurement is the difference between the measured outside and =
inside=20
diameters.</DIV>
<P></P>
<DIV class=3DGRAPHIC><IMG title=3D"Click for zoom window"=20
onclick=3Djavascript:Zoom_click()=20
src=3D"http://www.hmaservice.com/xml/graphics/y2/y20-060b1.gif"> </DIV>
<DIV class=3DSPEC>
<DIV class=3DTITLE>Oil clearance</DIV>
<TABLE class=3DSPECCLASS>
  <COLGROUP>
  <COL width=3D"50%">
  <COL width=3D"50%"></COLGROUP>
  <TBODY>
  <TR>
    <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%">Crankshaft main bearing</TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.02-0.05>0.02-0.05<SPAN=20
      class=3DMEASURE.AFTER> mm</SPAN> (</SPAN> <SPAN=20
      class=3D0.0008-0.0020>0.0008-0.0020<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
      </SPAN></TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%">Connecting rod bearing</TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.02-0.05>0.02-0.05<SPAN=20
      class=3DMEASURE.AFTER> mm</SPAN> (</SPAN> <SPAN=20
      class=3D0.0008-0.0020>0.0008-0.0020<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
      </SPAN></TD></TR></TBODY></TABLE>
<TABLE class=3DSPECCLASS>
  <COLGROUP>
  <COL width=3D"50%">
  <COL width=3D"50%"></COLGROUP>
  <TBODY>
  <TR>
    <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%">Crankshaft main bearing</TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.1>0.1<SPAN =
class=3DMEASURE.AFTER> mm</SPAN>=20
      (</SPAN> <SPAN class=3D0.004>0.004<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
      </SPAN></TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%">Connecting rod bearing</TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.1>0.1<SPAN =
class=3DMEASURE.AFTER> mm</SPAN>=20
      (</SPAN> <SPAN class=3D0.004>0.004<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
      </SPAN></TD></TR></TBODY></TABLE></DIV></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Plastigauge Method</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>Plastigauge may be used to measure the =
clearance.</DIV>
<P></P>
<DIV class=3DGRAPHIC><IMG title=3D"Click for zoom window"=20
onclick=3Djavascript:Zoom_click()=20
src=3D"http://www.hmaservice.com/xml/graphics/y2/y20-061a1.gif"> </DIV>
<OL class=3DS1>
  <LI type=3D1 value=3D1>Remove oil, grease and any other dirt from =
bearings and=20
  journals.
  <P class=3DS1BLOCK></P></LI></OL>
<OL class=3DS1>
  <LI type=3D1 value=3D2>Cut plastigauge to the same length as the width =
of the=20
  bearing and place it in parallel with the journal, off oil holes.
  <P class=3DS1BLOCK></P></LI></OL>
<OL class=3DS1>
  <LI type=3D1 value=3D3>Install the crankshaft, bearings, and caps. =
Tighten them to=20
  the specified torques. During this operation, do not turn the =
crankshaft.=20
  Remove the caps. Measure the width of the plastigauge at the widest =
point=20
  using the scale printed on the gauge package. If the clearance exceeds =
the=20
  repair limit, replace the bearing.
  <P class=3DS1BLOCK></P></LI></OL>
<P class=3DPARA>
<DIV class=3DPTXT>When installing a new crankshaft, be sure to use =
standard size=20
bearings.</DIV>
<P></P></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Oil Seal</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>Check front and rear oil seals for damage or worn =
lips. Replace=20
any seat that is defective.</DIV>
<P></P></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Bearing Caps</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>After installing the bearing caps, make sure the =
crankshaft=20
turns smoothly and the end play is correct. If the end play exceeds the =
limit,=20
replace crankshaft bearings.</DIV>
<P></P>
<DIV class=3DSPEC>
<TABLE class=3DSPECCLASS>
  <COLGROUP>
  <COL width=3D"50%">
  <COL width=3D"50%"></COLGROUP>
  <TBODY>
  <TR>
    <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%"></TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.05-0.18>0.05-0.18<SPAN=20
      class=3DMEASURE.AFTER> mm</SPAN> (</SPAN> <SPAN=20
      class=3D0.0020-0.0071>0.0020-0.0071<SPAN class=3DMEASURE.AFTER> =
in</SPAN> )=20
      </SPAN></TD></TR></TBODY></TABLE>
<TABLE class=3DSPECCLASS>
  <COLGROUP>
  <COL width=3D"50%">
  <COL width=3D"50%"></COLGROUP>
  <TBODY>
  <TR>
    <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
  <TR>
    <TD COLWIDTH=3D"50%"></TD>
    <TD COLWIDTH=3D"50%"><SPAN class=3D0.25>0.25<SPAN =
class=3DMEASURE.AFTER>=20
      mm</SPAN> (</SPAN> <SPAN class=3D0.0098>0.0098<SPAN =
class=3DMEASURE.AFTER>=20
      in</SPAN> ) </SPAN></TD></TR></TBODY></TABLE></DIV>
<DIV class=3DGRAPHIC><IMG title=3D"Click for zoom window"=20
onclick=3Djavascript:Zoom_click()=20
src=3D"http://www.hmaservice.com/xml/graphics/y2/y20-061b1.gif"> =
</DIV></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Drive Plate</DIV>
<P class=3DPARA>
<DIV class=3DPTXT>Replace deformed, damaged, or cracked drive =
plates.</DIV>
<P></P></DIV>
<DIV class=3DSERVINFOSUB>
<DIV class=3DTITLE>Flywheel</DIV>
<OL class=3DLIST1ORDERED>
  <LI class=3DITEM>Check the clutch disc contacting surface of the =
flywheel for=20
  damage and wear. Replace the flywheel if excessively damaged or =
worn.<BR>
  <LI class=3DITEM>Check the clutch disc contacting surface of the =
flywheel for=20
  run-out.<BR>
  <LI class=3DITEM>
  <DIV class=3DSPEC>
  <TABLE class=3DSPECCLASS>
    <COLGROUP>
    <COL width=3D"50%">
    <COL width=3D"50%"></COLGROUP>
    <TBODY>
    <TR>
      <TD colSpan=3D2>MEASUREMENT SPECIFICATION</TD></TR>
    <TR>
      <TD COLWIDTH=3D"50%">Flywheel run-out</TD>
      <TD COLWIDTH=3D"50%"><SPAN class=3D"0. 13">0. 13<SPAN =
class=3DMEASURE.AFTER>=20
        mm</SPAN> (</SPAN> <SPAN class=3D0.0051>0.0051<SPAN =
class=3DMEASURE.AFTER>=20
        in</SPAN> ) </SPAN></TD></TR></TBODY></TABLE></DIV>
  <LI class=3DITEM>Check the ring gear for damage, cracks and wear. =
Replace if=20
  necessary.<BR></LI></OL></DIV></DIV></DIV></BODY></HTML>

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.S1BLOCK {
	CLEAR: left; MARGIN-TOP: 0.5em; MARGIN-BOTTOM: 0.75em
}
.MARKER {
	PADDING-RIGHT: 0px; DISPLAY: block; PADDING-LEFT: 0px; PADDING-BOTTOM: =
0px; MARGIN: 0px; PADDING-TOP: 0px; z-order: -2
}
.MARKER1 {
	PADDING-RIGHT: 0px; DISPLAY: block; PADDING-LEFT: 0px; PADDING-BOTTOM: =
0px; MARGIN: 0px; PADDING-TOP: 0px; z-order: -2
}
.MARKER {
	LEFT: -24px; FLOAT: left; POSITION: relative; TOP: -25px
}
.MARKER1 {
	LEFT: 0px; POSITION: absolute; TOP: 0px
}
.VEHICLE BR {
	DISPLAY: none
}

------=_NextPart_000_0E16_01C55152.F8A46A60
Content-Type: application/octet-stream
Content-Transfer-Encoding: 7bit
Content-Location: http://www.hmaservice.com/webtech/client/size.vbs

'<SCRIPT LANGUAGE=VBSCRIPT>
	
	Sub sizeGraphic()

		dim images, img, iWidth
		
		set images = document.all.tags("IMG")  
		
		for each img in images

			iWidth = img.width
			if iWidth > 612 then
'				img.width= 612
			end if

			if ucase(img.classname) <> "HOTNOTE" then
'				img.style.filter = "blur(Strength=1.5,Direction=270)"
'				img.parentElement.style.filter = "blur(Strength=1.5,Direction=180)"
			end if
		next
		
	End Sub

------=_NextPart_000_0E16_01C55152.F8A46A60
Content-Type: application/octet-stream
Content-Transfer-Encoding: 7bit
Content-Location: http://www.hmaservice.com/webtech/client/footnote.vbs

'<script language=vbscript>
'Global variables
Dim olastPos  	' as Node
Const MIN_MARGIN = 10
Const popupWidth = 320

Call Body_load

Sub Body_load()
   Set olastPos = document.body
End Sub


Sub HotNote_click(sIDREFS)
On Error Resume Next
 
   If not olastPos is Nothing Then
	If olastPos.uniqueID = window.event.srcElement.uniqueID _ 
	   And divNotes.style.visibility = "visible" Then
	    divNotes_click
	    Exit Sub
	End If
   End If

   Set olastPos = window.event.srcElement
   window.event.cancelBubble = true

   If divNotes.hasChildNodes then
       divNotes.childNodes(0).removeNode(true)
   End If

   Set oParent = olastPos.OffsetParent
   Do Until oParent.tagname = "BODY"
	thisx = thisx + oParent.OffsetLeft
	thisy = thisy + oParent.OffsetTop
	set oParent = oParent.OffsetParent
   Loop

   thisx = thisx + olastPos.offsetLeft - (MIN_MARGIN * 2)
   thisy = thisy + olastPos.offsetTop + olastPos.height + 3

   ary = GetFootNotes(sIDREFS)

   Set oWrapNode = document.createElement("DIV")
   Set oList = document.body.all

   For i = 0 to UBound(ary)
	Set oNode = document.createTextNode(oList.item(ary(i)).innerText)
	Set divNode = document.createElement("DIV")
	divNode.appendChild oNode
	divNode.style.marginBottom = ".7 em"
	oWrapNode.appendChild divNode
   Next
   divNotes.appendChild oWrapNode

   divNotes.style.pixelWidth = popupWidth
   totalOffset = thisx + popupWidth
   parentWidth = oParent.clientWidth

   If totalOffset > parentWidth then
	thisx = parentWidth - popupWidth + oParent.scrollLeft - MIN_MARGIN
	If thisx < MIN_MARGIN then thisx = MIN_MARGIN
   End If	

   Set sty = divNotes.style
	sty.left = thisX
	sty.top = thisY
	sty.display = "block"
	sty.visibility = "visible"
   Set sty = Nothing

End Sub


Sub HotNote_mouseover()
   window.status = "View Footnotes"
   'imgOver and imgOut are created in the Resource div
   'if this was jscript, I'd do it in code
   window.Event.srcElement.src = imgOver.src
End Sub


Sub HotNote_mouseout()
   window.status= ""
   'imgOver and imgOut are created in the Resource div
   'if this was jscript, I'd do it in code
   window.Event.srcElement.src = imgOut.src
End Sub


Sub divNotes_click()
   divNotes.style.visibility = "hidden"
   window.event.cancelBubble = true
End Sub


Function GetFootNotes(strList)

   Dim aryNotes  'as Variant

   aryNotes = Split(strList, " ", -1, 1)
   GetFootNotes = aryNotes

End Function
------=_NextPart_000_0E16_01C55152.F8A46A60
Content-Type: application/octet-stream
Content-Transfer-Encoding: quoted-printable
Content-Location: http://www.hmaservice.com/webtech/client/zoom.vbs

Function Zoom_click()

   sWidth =3D (window.screen.availWidth) & "px"
   sHeight =3D (window.screen.availHeight) & "px"

   sImage =3D window.event.srcElement.src

   sPath =3D "http://" & document.location.hostname & =
"/webtech/client/zoom.htm"
   oWin =3D window.showModelessDialog( sPath, sImage, =
"help:no;status:no;resizable:no;dialogWidth:" & sWidth & =
";dialogHeight:" & sHeight & ";dialogLeft:0px;dialogTop:0px;" )

End Function

Function ZoomSVG_click()

   sWidth =3D (window.screen.availWidth) & "px"
   sHeight =3D (window.screen.availHeight) & "px"

   sImage =3D window.event.srcElement.id

   sImage =3D"http://" & document.location.hostname & "/xml/" & sImage

   sPath =3D "http://" & document.location.hostname & =
"/webtech/client/zoom_svg.htm"
   oWin =3D window.showModelessDialog( sPath, sImage, =
"help:no;status:no;resizable:no;dialogWidth:" & sWidth & =
";dialogHeight:" & sHeight & ";dialogLeft:0px;dialogTop:0px;" )

End Function
------=_NextPart_000_0E16_01C55152.F8A46A60
Content-Type: application/octet-stream
Content-Transfer-Encoding: quoted-printable
Content-Location: http://www.hmaservice.com/webtech/client/lookup.vbs

'<script language=3Dvbscript>
'Global variables
Dim mOrigColor


Function EncodeContext()
	PageData("context").value =3D Replace(PageData("context").value, "|", =
"&")
End Function

Function FindIndex(SITQUALNBR)

	Dim strAddr
	strAddr =3D PageData("findhref").value

	strQry =3D "type=3Dindex&SITQUALNBR=3D" & SITQUALNBR
    strQry =3D strQry & "&" &  UpdatePubOverride( =
PageData("context").value)  'force linked document to look like ETM
	location.href =3D strAddr & strQry=20

End Function


Function FindLocation(SITQUALNBR, COMPONENTID)

	Dim strAddr
	strAddr =3D PageData("findhref").value

	strQry =3D "type=3Dlocation&SITQUALNBR=3D" & SITQUALNBR & =
"&COMPONENTID=3D" & COMPONENTID
	strQry =3D strQry & "&" & UpdatePubOverride( PageData("context").value)
'	msgbox strAddr & strQry
	location.href =3D strAddr & strQry
 =20
End Function


Function UpdatePubOverride(byVal strContext)

	aryContext =3D split(strContext, "&")
	for i =3D 0 to ubound(aryContext)
		if instr(aryContext(i),"fpubid") =3D 0 then
			newContext =3D newContext & aryContext(i) & "&"
		end if
	next
	UpdatePubOverride =3D newContext & "fpubid=3D2"
 =09
End Function


Function FindSchematic(QUALNBR)

	Dim strAddr
	strAddr =3D PageData("findhref").value

	strQry =3D "type=3Dschematic&QUALNBR=3D" & QUALNBR
	strQry =3D strQry & "&" &  UpdatePubOverride( =
PageData("context").value)
	location.href =3D strAddr & strQry

End Function


Function FindDocument(FILENAME)

	Dim strAddr
	strAddr =3D PageData("findhref").value

    FILENAME =3D UCase(FILENAME)

	strQry =3D "type=3Dfilename&filename=3D" & FILENAME
    strQry =3D strQry & "&" & PageData("context").value
    location.href =3D strAddr & strQry
 =20
End Function


Function FindLast()
     history.back
End Function


Function DBLink_mouseover(sColor, loc)
     window.status =3D loc
     mOrigcolor =3D window.Event.srcElement.style.color
     window.Event.srcElement.style.color =3D sColor
End Function


Function DBLink_mouseout()
	window.status=3D ""
    window.Event.srcElement.style.color =3D mOrigcolor
End Function
------=_NextPart_000_0E16_01C55152.F8A46A60--
